Manufacturing Software That Digitises the Shop Floor
Custom ERP, IoT Dashboards & Production Management Systems
Matlab Infotech builds custom ERP modules, IoT sensor dashboards, production monitoring systems, quality control platforms, and supply chain portals that give manufacturers real-time visibility into every process — from raw material receipt to finished-goods despatch. We help you go from reactive to predictive.
25%
Reduction in unplanned downtime
35%
Improvement in OEE (Overall Equipment Effectiveness)
40%
Faster quality-defect detection
20%
Reduction in inventory carrying cost
Common Challenges
We understand your business pain points
Before we write a single line of code, we study how Manufacturing businesses operate — and where technology can remove the biggest friction.
No Real-Time Production Visibility
Managers relying on end-of-shift paper reports cannot detect bottlenecks, machine faults, or quality issues until significant waste has already occurred.
Unplanned Equipment Downtime
Reactive maintenance causes 5–20% of production capacity loss. Without predictive signals from machine sensors, breakdowns are discovered too late.
Manual Quality Control
Paper-based inspection checklists and manual defect recording lead to inconsistency, late detection, and costly rework or customer returns.
Disconnected ERP and Shop Floor
ERP systems hold order data that the shop floor never sees in real time — causing production scheduling mismatches and material shortages.
Supply Chain Disruption Exposure
Without supplier lead-time visibility, material-level tracking, and alternative-sourcing alerts, a single disruption can halt an entire production line.
Regulatory Compliance & Traceability
ISO 9001, IATF 16949, and FDA 21 CFR Part 211 require full batch traceability that paper records cannot provide efficiently during audits.
What We Build
Manufacturing Software Solutions
Manufacturing Execution System (MES)
Real-time production tracking from work-order release to finished goods, with machine-integration, operator guidance, and performance dashboards.
IoT Sensor Dashboard
Cloud-connected dashboards ingesting temperature, vibration, pressure, and energy data from PLCs and sensors for real-time machine health monitoring.
Predictive Maintenance Platform
ML models that detect anomalous vibration and thermal patterns in machine sensor data to predict failures 48–72 hours before they occur.
Quality Management System (QMS)
Digital inspection checklists, SPC charts, CAPA workflows, non-conformance tracking, and audit management — replacing paper-based quality records.
Custom ERP Module Development
Production planning, material requirements planning (MRP), shop-floor scheduling, and cost-accounting modules that extend your existing SAP or Oracle ERP.
Warehouse & Inventory Management
Raw material, WIP, and finished-goods inventory managed with barcode scanning, RFID, cycle counting, and automatic reorder-point triggers.
Supplier Portal
Supplier collaboration portals for purchase-order acknowledgement, delivery scheduling, quality certification upload, and non-conformance notification.
OEE & Production Analytics
Overall Equipment Effectiveness dashboards tracking availability, performance, and quality losses by machine, line, and shift for continuous-improvement teams.
Our Expertise
Manufacturing Technology Capabilities
Features
Features We Implement
Digital Work Instructions
Tablet-based work instructions with step-by-step photos, videos, and sign-off checkpoints that replace paper travellers and reduce operator errors.
Real-Time OEE Dashboard
Live OEE calculations displayed on shop-floor screens, with automatic downtime categorisation and shift-level performance summaries.
Non-Conformance Management
Digital NCR creation, CAPA assignment, root-cause analysis templates, and effectiveness verification workflows that satisfy ISO 9001 Clause 10.
Energy Monitoring
Machine-level energy consumption dashboards that identify inefficient equipment, support ISO 50001 compliance, and reduce electricity costs.
Batch & Serial Traceability
End-to-end lot traceability linking raw material certificates, in-process inspection records, and finished-goods shipments for instant recall readiness.
Maintenance Work Order System
Technician mobile apps for work-order management, spare-parts consumption, maintenance history, and OEM procedure documentation.
Production Planning Board
Drag-and-drop production scheduling with capacity constraints, material availability, and machine-downtime impacts shown in real time.
Audit & Compliance Management
Internal and external audit scheduling, checklist management, finding tracking, and corrective-action verification with ISO and IATF clause mapping.
Technology Stack
Tools & Technologies We Use
Frontend
- React
- Next.js
- TypeScript
- D3.js
Backend
- Node.js
- Python
- Kafka
- OPC-UA
Cloud & Data
- AWS IoT Core
- TimescaleDB
- PostgreSQL
- Redis
Integrations
- SAP S4/HANA
- Oracle ERP
- Siemens MindSphere
- MQTT
Compliance & Security
Built to the highest standards
Every Manufacturing solution we build is engineered with compliance and security at its core — not as an afterthought.
ISO 9001:2015
QMS software aligned to ISO 9001 process-based approach with document control, CAPA, and management-review features.
IATF 16949
Automotive quality management system support including APQP, PPAP, MSA, and SPC for Tier 1 and Tier 2 suppliers.
FDA 21 CFR Part 11
Electronic records and audit trails for pharmaceutical, medical device, and food-manufacturing compliance.
ISO 50001
Energy management system support with metering, baseline setting, and energy-performance indicator tracking.
GMP / HACCP
Good Manufacturing Practice and HACCP digital records for food, beverage, and pharmaceutical production environments.
How We Work
Our Development Process
A proven, repeatable process shaped around reducing risk and shipping quality software on time.
Discovery & Planning
We align on goals, user needs, compliance requirements, and technical constraints before writing a single line of code.
UI/UX Design
Research-led wireframes and interactive prototypes validated with real stakeholders before development begins.
Agile Development
Iterative two-week sprints with working demos, automated testing, and a shared staging environment you can access anytime.
QA & Testing
Manual exploratory, automated regression, performance, and security testing baked into every sprint — not bolted on at the end.
Launch & Support
Zero-downtime deployments, monitoring setup, team training, and a 90-day support window to ensure a smooth go-live.
Why Matlab Infotech
Why clients choose us
Dedicated Team
A focused team assigned exclusively to your project — no shared resources, no context switching.
Agile Development
Two-week sprints with working demos every cycle so you always know exactly where your product stands.
Flexible Hiring
Fixed-scope, dedicated, or hourly — choose the engagement model that fits your budget and timeline.
NDA Protection
Full IP ownership, signed NDAs before any work starts, and secure development environments throughout.
Fast Communication
Slack-first async culture with daily updates and a dedicated PM keeping you in the loop at every step.
Post-launch Support
90-day warranty on all launches plus flexible retainer plans to keep your product evolving post-release.
Timezone Overlap
Offices in India, Canada, and Ireland mean real working-hours overlap with North America and Europe.
Market Insights
Manufacturing by the numbers
15+
Manufacturing Clients
Automotive, electronics, food & beverage, and pharmaceutical manufacturers.
25%
Downtime Reduction
Average unplanned downtime reduction after deploying predictive maintenance.
35%
OEE Improvement
Overall Equipment Effectiveness gains measured 12 months post-implementation.
100%
Paperless Audit Readiness
Clients pass ISO and regulatory audits using only digital records from our QMS.
Testimonials
What our clients say
"The predictive maintenance module flagged a bearing failure on our main press 60 hours before it would have caused an unplanned shutdown. That one alert paid for the entire project."
Klaus Hoffmann
Head of Maintenance, Primus Automotive Components
"Our last ISO 9001 audit was the smoothest in 15 years. The digital NCR and CAPA system means everything is traceable and nothing falls through the cracks."
Priya Sharma
Quality Director, NovaPharma Manufacturing
FAQ
Frequently asked questions
Can you integrate with our existing SAP or Oracle ERP?
Yes. We build bi-directional integrations with SAP ECC, SAP S/4HANA, and Oracle ERP Cloud using REST APIs, BAPIs, IDocs, and certified middleware.
Do you build IoT dashboards for machine monitoring?
Yes. We connect to PLCs, SCADA systems, and IoT gateways via OPC-UA, MQTT, and Modbus, then build real-time dashboards on AWS IoT Core or Azure IoT Hub.
Can you build predictive maintenance software?
Yes. We build ML models that analyse vibration, temperature, and energy sensor streams to detect anomalous patterns and predict failures before they occur.
Do you build quality management systems (QMS)?
Yes. We build digital QMS platforms with inspection checklists, SPC charts, NCR/CAPA workflows, and document control — aligned to ISO 9001 and IATF 16949.
Can you build a Manufacturing Execution System (MES)?
Yes. We build MES platforms covering work-order management, operator guidance, production tracking, machine integration, and OEE measurement.
Do you support FDA 21 CFR Part 11 compliance?
Yes. We implement electronic records, audit trails, and e-signature workflows that meet FDA 21 CFR Part 11 requirements for pharmaceutical and medical device manufacturers.
Can you build batch and lot traceability systems?
Yes. We build full genealogy traceability linking raw materials, in-process inspections, and finished-goods shipments for rapid recall response.
Do you build supplier portals for quality collaboration?
Yes. We build supplier portals for purchase-order management, quality-certificate upload, PPAP document submission, and non-conformance notification.
What is the typical timeline for a manufacturing software project?
A production monitoring and OEE dashboard takes 8–12 weeks. A full MES with ERP integration and QMS takes 20–28 weeks.
Do you support multi-plant and multi-site deployments?
Yes. We architect multi-tenant manufacturing platforms with plant-level isolation, centralised reporting, and global dashboards for corporate leadership.
Ready to Digitise Your Shop Floor and Reduce Downtime?
Tell us your plant size, current ERP, and biggest operational challenge. We'll design a manufacturing software roadmap that delivers ROI.
Let's Collaborate
Tell us about your project and we'll come back with a plan, a timeline, and a quote.